2 days Training program on
Risk Based Inspections for Plant


Overview of the subject:What is Risk Based Inspection (RBI)?

RBI is a well proven approach for determining the optimum inspection plan for plant equipment’s. It uses a risk-based methodology to reduce risk, improve efficiency of the plant and plant equipment’s and lowers the total costs of inspection.

RBI has proven to be an effective tool for the optimisation of inspection strategies for various plant equipment’s such as Vessels (columns, Heat Exchangers, filters, Boilers, Furnaces etc.), storage tanks, pipework, and relief streams, Civil Structures, Sumps and Bunds.

Benefits of RBI: Risk based Inspection gives various Advantages such as
  • Reduced likelihood of loss of containment
  • Improved reliability and plant availability
  • Reduced inspection cost by specification of appropriate inspection techniques and extending inspection intervals where appropriate
  • Legislative compliance

How Risk Based Inspection to be done?

RBI to be done by collaborative review by operations, maintenance and functional specialists.
The key steps of the RBI processes are:

  • Data Gathering
  • Operating conditions and inspection history
  • Analysis
  • Team review of data gathered
  • Identification of credible deterioration mechanisms
  • Analysis of HSE and business risks
  • Determination of the optimum inspection plan.
  • Implement Inspection plan
  • Revisit and review the process as new data becomes available.

Importance of AttendingCourse Objectives:

At the end of the course, attendees will be able to:
  • Confidently explain the differences between various levels of RBI assessments
  • Understand the reasons for and benefits of implementing RBI
  • Undertake rapid practical RBI implementation
  • Plan successful RBI projects
  • Prepare risk-based inspection plans and optimise maintenance and inspection intervals
  • Recommend suitable risk mitigation actions

Who should attend?

The course is aimed at plant engineers, non-destructive testing engineers, materials and corrosion engineers, plant inspectors responsible for managing the integrity of ageing process equipment, pipelines, boilers and storage tanks.

It is recommended that attendees have knowledge of the inspection, design, fabrication, operation or maintenance of process equipment and piping, as well as some knowledge of the most common pressure equipment design codes/standards.

Agenda with some case studies: Contents:

  • RBI in accordance with various applicable standards.
  • Reasons for implementing RBI;
  • Benefits of using RBI;
  • Practical implementation of RBI;
  • Planning successful RBI implementation projects;
  • Practical likelihood and consequence analysis;
  • Preparing inspection plans and optimising maintenance and inspection intervals; implementing Risk mitigation actions; overview of other procedures (e.g. RIMAP, ASME, etc)
  • Various methods of Risk assessment Applicable for various Industries
  • Case Studies for: Steel Plant, Power Plant, Substations, Oil and Gas Industries

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